Pig Neck Cutter
PNC-01
PNC is designed for optimized cutting the cervical vertebrae of carcasses through automatic calculating the cutting position and making a cut precisely on the edge line of the head and skull.
Cutting Technology Control
- Guide grippers are applied to prevent the carcass from swaying left and right.
- Automatic cutting position calculation and execution enhance carcass yield.
- Automatic cutting position calculation and execution enhance carcass yield.
Optimized Neck Cutting Blade and Hardware Development
- Customizable neck cutting angle and depth.
- Vertical freedom of movement to handle the
sudden stress generated during cutting.
- Vertical freedom of movement to handle the
sudden stress generated during cutting.
Self-Cleaning Cutting Tool
- Automatic self-clean for carcass sanitation and hygiene.
System Features and Specifications
Maximum Operating Speed
450heads/hour
(8 seconds per head including 3-sec. neck cutting duration)
Maximum Operating Liveweight
60~150 kg
Robotics Specifications
Industrial 6-axis multi-joint robotics, 80 kg capacity
Repeated Sustained Precision
±0.15 mm
Vision Scanner Type
Lidar + ROBOS Vision AI
Vision System Precision Level
< 1 mm
Incision Mechanism
Intersecting blades (Oil pressure)
Blade Replacement Cycle
18 months for 4500 head/day operation (interim sharpening every 6 month)
Water-proof Cover Replacement Cycle
Replacement for every 2 years for 4500 head/day operation
Requirements
Weight
Robot:645kg, Tool:55kg
Installation Dimension (w)
(In the direction of primary conveyor movement)
(In the direction of primary conveyor movement)
4,100 mm
Installation Dimension (D)
3,300 mm
Installation Dimension (Height)
Varying subject to abattoir condition
Maximum Distance from the Robotics to Control Room (Wire Harness Length)
40 m
Electricity Specifications
380~440V 50/60Hz 3Φ
Control Electricity
24V DC
Required Electricity
15.0 kW
Minimum Required Water Pressure
6 bar (min. 4.5 bar)
Required Water Volume
Cold (<20°C) 1.2 L/head
Hot (>85°C) 0.5 L/head
Minimum Required Air Pressure
8 bar (min. 6 bar)
Operational Room Temperature
0 ~ 45 °C
Pig Belly Opener
PBO-01
PBO is designed for cutting the chest and abdomen for organ removal, utilizing a carcass-hugging guide to restrict movement during cutting.
Compact Abdominal Cutting Blade Development
- Multi-purpose blade for cutting muscles, subcutaneous fat, and chest bones. Blade hardness, shape, and material are
customizable.
customizable.
Development of HOOK Shape Distinguishing Internal Organs and Abdominal Cutting Areas
- Minimal organ incision
- One-line response for 3 processes: [pre-abdomen-chest] cutting.
- One-line response for 3 processes: [pre-abdomen-chest] cutting.
Self-Developed Robot Control System
- Belt blockage detection sensor option.
- Torque control to prevent damage to internal organs and viscera.
- Internal multi-air-cooled structure of the hand tool optimizes component operating temperature.
- Torque control to prevent damage to internal organs and viscera.
- Internal multi-air-cooled structure of the hand tool optimizes component operating temperature.
System Features and Specifications
Maximum Operating Speed
450heads/hour
(8 seconds per head including 3-sec. cutting duration)
Maximum Operating Liveweight
60~150 kg
Robotics Specifications
Industrial 6-axis multi-joint robotics, 80 kg capacity
Repeated Sustained Precision
±0.15 mm
Vision Scanner Type
Lidar + ROBOS Vision AI
Vision System Precision Level
< 1 mm
Incision Mechanism
Rotary blade (Air-cooled motor)
Blade Replacement Cycle
Every 3 months for 4500 head/day operation (monthly sharpening service)
Water-proof Cover Replacement Cycle
Replacement for every 2 years for 4500 head/day operation
Requirements
Weight
Robot:645kg, Tool:76kg
Installation Dimension (w)
(In the direction of primary conveyor movement)
(In the direction of primary conveyor movement)
3,600 mm
Installation Dimension (D)
4,200 mm
Installation Dimension (Height)
Varying subject to abattoir condition
Maximum Distance from the Robotics to Control Room (Wire Harness Length)
40 m
Electricity Specifications
380~440V 50/60Hz 3Φ
Control Electricity
24V DC
Required Electricity
14.5 kW
Minimum Required Water Pressure
6 bar (min. 4.5 bar)
Required Water Volume
Cold (<20°C) 1.2 L/head
Hot (>85°C) 0.5 L/head
Minimum Required Air Pressure
8 bar (min. 6 bar)
Operational Room Temperature
0 ~ 45 °C
Pig Splitter
PSP-01
Effective application with ROBOS’s unique robotics solutions that enable two simultaneous operations of pelvic bone cutting and rectum removal.
Splitting Technology Control
- Vertical halving of carcasses with an accuracy of ±3 mm.
- Pressurized roller guide structure that moves along the curvature of the backbone.
- Pressurized roller guide structure that moves along the curvature of the backbone.
Field-Adaptive Mechanism Design
- Compact version developed to accommodate standard models and various gambrel sizes.
- Blade material, hardness, and shape optimized for cutting the backbone.
- Blade material, hardness, and shape optimized for cutting the backbone.
Compact Component Structure
- High-power water-cooled motor.
- Cooling and cleaning structure to suppress heat generation in the splitting area.
- Self-cleaning tool option that allows immediate cleaning of the backbone after cutting.
- Cooling and cleaning structure to suppress heat generation in the splitting area.
- Self-cleaning tool option that allows immediate cleaning of the backbone after cutting.
System Features and Specifications
Maximum Operating Speed
450heads/hour
(8 seconds per head including 3-sec. cutting duration)
Maximum Operating Liveweight
60~150 kg
Robotics Specifications
Industrial 6-axis multi-joint robotics, 220 kg capacity
Repeated Sustained Precision
±0.15 mm
Vision Scanner Type
Lidar + ROBOS Vision AI
Vision System Precision Level
< 1 mm
Incision Mechanism
Rotary blade (Water-cooled motor)
Blade Replacement Cycle
Every 3 months for 4500 head/day operation (monthly sharpening service)
Water-proof Cover Replacement Cycle
Replacement for every 2 years for 4500 head/day operation
Requirements
Weight
Robot:955kg, Tool:162kg
Installation Dimension (w)
(In the direction of primary conveyor movement)
(In the direction of primary conveyor movement)
3,600 mm
Installation Dimension (D)
4,200 mm
Installation Dimension (Height)
Varying subject to abattoir condition
Maximum Distance from the Robotics to Control Room (Wire Harness Length)
40 m
Electricity Specifications
380~440V 50/60Hz 3Φ
Control Electricity
24V DC
Required Electricity
33.0 kW
Minimum Required Water Pressure
6 bar (min. 4.5 bar)
Required Water Volume
Cold (<20°C) 1.2 L/head
Hot (>85°C) 0.5 L/head
Minimum Required Air Pressure
8 bar (min. 6 bar)
Operational Room Temperature
0 ~ 45 °C
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